-
Arctic
(Trader)
The diesel is a bit more of a struggle i think than the petrol engine cars, this is due to the size of the ECU (Engine Control Unit) & box it sits in below the front scuttle passenger N/S of the car looking from the front.
Make sure you have the right pollen filter for the job, OEM if you prefer them or a good quality aftermarket one fig 1
1You will need to remove the outer grill scuttle panel fig2
2You will first have to pull off the rubber weather strip fig 3
3Now press the two tabs at the front edge of the outer scuttle panel fig 4
4Lift off the outer panel and put it safe for later fig 5
5Next step is to remove the plastic scrivet from the front of the scuttle panel fig 6/7
6
7You next need to remove the first three clips at the rear of the scuttle panel fig 8/9/10
8
9
10Lift up the front of the scuttle panel so you can remove the inner water shield panel fig 11/12/
11
12Slide out the water shield carefully fig 13
13With the water shield removed this will give you access to the ECM, if you look you will see a brown clip holding the wires, with along screw driver prise this open fig 14
14Now the next step is you have to remove the ECM from it's bracket so you can feed it through the scuttle opening where the water shield was fig 15
15Lift the ECM with it's box out and free from the bracket fig 16
16 On the back of the protective box you will see the two locating lugs which fit into the bracket in the plenum chamber, fig 17
17Note the right lug is longer a straight this is to help guide the ECM back into the bracket later the left side should find it's own place as you lower it in place Fig 18
18The bracket showing the side the ECM box should fit on when replacing fig 19
19Now lets remove the wiring harness from the brown clip we undid earlier fig 20
20you can pull the brown clip from it's bolt as it only pushes on fig 21
21We are now ready to remove the dirty or damaged pollen filter, there are three fixing points at the top of the pollen filter box left fig 22
22Right as here which need to be lifted up to release the pollen filter fig 23

Also the one in the middle top fig 24
24Once the fixing points are lifted the pollen filter will pull forward, this pic shows further into the plenum chamber fig 25
25With the top fixing point lifted you can now pull forward and lift out the pollen filter at an angle fig 26
26Now the pollen filter as been remove you can inspect and clean the chamber by wiping out or hovering out any debris fig 27
27Before you fit the clean new pollen filter note the tow slots cut out of the bottom of the pollen filter case fig 28/29
28
29if you look on the new pollen filter there will be two fixing lugs which fit into the slots in the case when re-fitting the filter fig 30/31
30
31You are now ready to fit the new filter again offer it to the chamber at an angle making sure the ECM is well out of the way and also the wiring loom is not in your way if so hold it back fig 32
32Once you have it level you will be able to fit it into the case quite easy fig 33/34
33
34You can push home the filter two ways bottom first reach in and make sure the lugs have located into the slots at the bottom fig 35
35Or you can locate the top points then reach in and locate the lugs into the slots which ever you find easier for your self Fig 36
36Next refit the brown clip you took of earlier this push back onto it's bolt fig 37/38
37
38Lock in the wiring loom as before taking out the ECM fig 39
39The last step is to lower the ECM in and onto the bracket remember keep it level and use the right long lug as the guide fig 40
40You can now close up by refit the water shield and outer scuttle panel etc good luck enjoy the job, take your time and it should all go well for you cheers Arctic.
ARCTIC
